Ground Support Equipment (GSE) Battery

Ground support equipment (GSE) batteries are the energy source for the various electric vehicles and equipment used at airports to service aircraft and handle passengers and cargo. These batteries power everything from baggage tugs and pushback tractors to belt loaders and air conditioning units, playing a critical role in ensuring smooth and efficient airport operations.

GSE Battery

AeroTech Services, established in 2015, is a forward-thinking manufacturer of ground support equipment for airports worldwide. As they aimed to revolutionize airport operations with more efficient, environmentally friendly, and reliable GSE, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and robust performance for their next-generation electric ground support fleet.

Application Scenario

Products offer

Extended Operation Time

Keep your GSE running longer and maximize operational efficiency with PKCELL batteries designed for extended runtimes.
Reliable Performance in Demanding Airport Environments

Ensure consistent power and reliable operation in all weather conditions and demanding airport environments with our durable and high-quality GSE batteries.
Lightweight and Compact for Improved Maneuverability

Enhance the agility and maneuverability of your GSE with our lightweight battery solutions, making it easier to operate in tight spaces and around aircraft.
Reduced Maintenance for Increased Productivity

Focus on your ground support operations, not battery maintenance, with our long-lasting, maintenance-free battery options.

You must consider the following information when you want to customize GSE battery

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Battery Pack
Related

Voltage (V): Ensure the battery voltage matches your GSE’s requirements. Common voltages include 12V, 24V, 36V, 48V, and 80V

Capacity (Ah): A higher Ah rating provides longer runtimes between charges.

Discharge Rate (C-rating): A higher C-rating allows for greater current draw, supporting demanding tasks and heavy loads.

Chemistry: Li-ion batteries are gaining popularity for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

Cycle Life: Choose a battery with a long cycle life to reduce the need for frequent replacements.
GSE
Specifications

GSE Type and Power Demands: Different GSE types have varying voltage and power requirements. Consider the specific equipment (baggage tugs, pushback tractors, belt loaders, ground power units, etc.) and its operational demands, as this will influence the battery selection.

Operating Environment: GSE operates in diverse conditions, including extreme temperatures, rain, and snow. Choose a battery with a suitable operating temperature range and environmental protection.

Usage Intensity and Duty Cycle: How many hours per day will the GSE be in use? Heavy-duty applications require batteries with higher capacity and discharge rates.

Charging Infrastructure: Evaluate your charging options (opportunity charging, fast charging) and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

High-Quality Cell Selection

Expert Cell Selection: Lithium-ion, LiPo, LiFePO4 & More
We offer cell selection expertise across a wide range of lithium chemistries to meet your specific needs:

NMC & NCA: High energy density, versatile for various applications.

Lithium Polymer (LiPo): Lightweight and flexible form factors, ideal for portable devices.

Lithium Iron Phosphate (LiFePO4): Long cycle life and enhanced safety, excellent for demanding and stationary applications.

Other Chemistries: LTO, SIB, etc.
Voltage & Capacity Customization

Tailored V, Ah, C-Rate for your specific needs
We design battery packs with customized voltage and capacity to precisely match your application’s power requirements. Our expertise includes:

Voltage Range: 3V-96V

Capacity Range: 1A-150A

C Rate: 0.5-150C
Advanced BMS Integration

Optimized Performance & Safety For Device Applications
The Battery Management System (BMS) is the brain of your custom lithium battery pack. We expertly select and integrate BMS solutions tailored to your application, ensuring:

Enhanced Safety: Protection against over-charge, over-discharge, over-current, short circuits, and thermal runaway.

Optimized Performance: Precise voltage and current control, cell balancing for maximum capacity and cycle life.

Data Monitoring & Communication: Optional features like communication protocols (CANBus, SMBus, etc.) for real-time data monitoring and system integration.
Safety Redundancy

Multi-layer Protection Mechanisms
Our battery packs integrate multi-layer safety measures to ensure reliable operation under all conditions, including:

Redundant Detection: Main control IC real-time monitoring and independent MCU sampling for cross-verification (dual-channel sampling).

Redundant Execution: MOSFET cutoff combined with relay/contactor physical disconnection.

Fuse: One-time cutoff in case of abnormal current or excessive temperature.

Self-recovery Components (PTC): Automatically limit current when overcurrent or overtemperature occurs.

Thermal Runaway Protection: Prevents hazardous conditions through advanced monitoring and control mechanisms.
Hardware + Software Coordination

Advanced Protection & Diagnostics
Our system combines fast-response hardware with intelligent software to ensure safety and maintain performance:

Fast Hardware Cutoff: Prevents current surges and thermal runaway.

Software Pre-warning & Power Limiting: Before hardware action, limits output power or stops charging/discharging via control logic.

Fault Logging & Memory: Records abnormal events for troubleshooting and after-sales support.

Customization Process

Feasibility Analysis and Project
Initiation
Product Design and Review
Design Validation and Review
Sample Testing
Mass Production
Delivery and Acceptance