Forklift Battery

Forklift batteries are the powerhouse behind electric forklifts, providing the energy needed to lift, move, and stack heavy loads in warehouses, factories, and other industrial settings. These batteries are designed for heavy-duty use, with a focus on long runtimes, high power output, and durability. 

Forklift Battery

PowerLift Industries, established in 2015, is a forward-thinking manufacturer of electric forklifts for warehousing and logistics operations. As they aimed to revolutionize the material handling industry with high-performance, eco-friendly forklifts, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and smart features for their next-generation forklifts.

Application Scenario

Products offer

Extended Operation Time

Keep your operations moving with PKCELL forklift batteries designed for extended runtimes and reduced charging downtime.
Reliable Performance for Demanding Tasks

Ensure consistent power and efficient operation, even with heavy loads and frequent use, with our durable and high-quality forklift batteries.
Enhanced Safety in the Workplace

Operate with confidence knowing our forklift batteries feature advanced safety features and protection systems to prevent accidents and ensure operator safety.
Maintenance-Free Convenience

Focus on your operations, not battery maintenance, with our long-lasting, maintenance-free battery options.

You must consider the following information when you want to customize Forklift battery

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Battery Pack
Related

Voltage (V):Ensure the battery voltage matches your forklift’s requirements. Common voltages include 24V, 36V, 48V, and 80V.

Capacity (Ah):A higher Ah rating provides longer runtimes between charges.

Discharge Rate (C-rating):A higher C-rating allows for greater current draw, supporting heavy lifting and rapid acceleration.

Chemistry:Li-ion batteries are becoming increasingly popular for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

Cycle Life:Choose a battery with a long cycle life to reduce the need for frequent replacements.
Forklift
Specifications

Forklift Type and Capacity:Different forklift models have varying voltage and power requirements. Consider the type of forklift (electric rider, narrow aisle, reach truck) and its lifting capacity as this will influence the battery selection.

Operating Environment:Will the forklift be used indoors or outdoors? Extreme temperatures, dust, or moisture can affect battery performance and lifespan.

Usage Intensity and Duty Cycle:How many hours per day will the forklift be in use? Heavy-duty applications require batteries with higher capacity and discharge rates.

Charging Infrastructure:Evaluate your charging options and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

High-Quality Cell Selection

Expert Cell Selection: Lithium-ion, LiPo, LiFePO4 & More
We offer cell selection expertise across a wide range of lithium chemistries to meet your specific needs:

NMC & NCA: High energy density, versatile for various applications.

Lithium Polymer (LiPo): Lightweight and flexible form factors, ideal for portable devices.

Lithium Iron Phosphate (LiFePO4): Long cycle life and enhanced safety, excellent for demanding and stationary applications.

Other Chemistries: LTO, SIB, etc.
Voltage & Capacity Customization

Tailored V, Ah, C-Rate for your specific needs
We design battery packs with customized voltage and capacity to precisely match your application’s power requirements. Our expertise includes:

Voltage Range: 3V-96V

Capacity Range: 1A-150A

C Rate: 0.5-150C
Advanced BMS Integration

Optimized Performance & Safety For Device Applications
The Battery Management System (BMS) is the brain of your custom lithium battery pack. We expertly select and integrate BMS solutions tailored to your application, ensuring:

Enhanced Safety: Protection against over-charge, over-discharge, over-current, short circuits, and thermal runaway.

Optimized Performance: Precise voltage and current control, cell balancing for maximum capacity and cycle life.

Data Monitoring & Communication: Optional features like communication protocols (CANBus, SMBus, etc.) for real-time data monitoring and system integration.
Safety Redundancy

Multi-layer Protection Mechanisms
Our battery packs integrate multi-layer safety measures to ensure reliable operation under all conditions, including:

Redundant Detection: Main control IC real-time monitoring and independent MCU sampling for cross-verification (dual-channel sampling).

Redundant Execution: MOSFET cutoff combined with relay/contactor physical disconnection.

Fuse: One-time cutoff in case of abnormal current or excessive temperature.

Self-recovery Components (PTC): Automatically limit current when overcurrent or overtemperature occurs.

Thermal Runaway Protection: Prevents hazardous conditions through advanced monitoring and control mechanisms.
Hardware + Software Coordination

Advanced Protection & Diagnostics
Our system combines fast-response hardware with intelligent software to ensure safety and maintain performance:

Fast Hardware Cutoff: Prevents current surges and thermal runaway.

Software Pre-warning & Power Limiting: Before hardware action, limits output power or stops charging/discharging via control logic.

Fault Logging & Memory: Records abnormal events for troubleshooting and after-sales support.

Customization Process

Feasibility Analysis and Project
Initiation
Product Design and Review
Design Validation and Review
Sample Testing
Mass Production
Delivery and Acceptance