Related Case

Motive Power Solutions Ebike

Ebike

GreenRide eBikes, established in 2018, is a mid-sized electric bicycle manufacturer focused on providing high-quality, eco-friendly transportation solutions for urban commuters. With rapid business growth, they faced challenges in enhancing battery performance and reliability to meet increasing customer demands.
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Application Scenario

Products offer

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ebike-details-02
ebike-details-01
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  • prod-04
    High Quality Cells
    Jse cells with hiah capacity and hiah discharge rates, to improve the ebike's acceleration,climbina ability, and range.
  • prod-03
    Unique Design
    The battery's appearance and color can becustomized to match your brand style andthe ebike's design concept, creating aunique ebike product.
  • prod-02
    Reliable BMS
    Provide more precise power management,more reliable protection functions, and longerbattery life.
  • prod-01
    Perfect fit for your Ebike
    You can choose to place the battery on thedowntube, rear rack, under the seat, or evenintegrated into the frame, making the ebikemore aesthetically pleasing.

You must consider the following information when you want to customize a ebike battery

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    Battery Pack
    Related

    The type of lithium-ion Cell: LiFePO4,NMC, LMO

    Voltage and Capacity

    Size and Shape: Downtube battery,Rear rack battery,Integrated battery

    Charge and Discharge Current

    BMS

    Safety Certifications: UL, CE, UN38.3

    Price and Lead Time

  • prod-05
    Ebike
    Specifications

    Motor power (W)

    Voltage (V)

    Controller model

    Desired Range

    Frame structure diagram with battery mounting location marked

Custom Lithium Battery Solutions

Tailored Services for Your Project

  • Tailored Structural Design
    Seamless Integration With Your Applications
    battery structure design

    We meticulously design the battery pack’s structure to fit your device’s form factor and mounting requirements perfectly. Our structural designs optimize cell arrangement, connection methods, and support structures, considering critical factors like size, shape, weight, strength, and vibration resistance to ensure robust performance in your application.

  • Durable Custom Enclosure Design
    From Lightweight Plastics to Rugged Metal
    Pack Design

    From lightweight plastics to rugged metal housings, we offer diverse material options for your custom battery enclosure. We tailor the enclosure to meet your specific environmental and durability requirements.

    Our designs provide robust protection against:

    • Physical impacts,
    • Vibration,
    • Dust,
    • Water ingress (various IP ratings available).
  • Advanced Thermal Management
    Keeping Your Batteries Performance & Lifespan
    thermal design

    Overheating can severely impact battery life and safety. Our thermal management experts design custom cooling systems to address these challenges. We offer both passive and active cooling strategies, tailored to your application’s power requirements, operating environment, and space constraints. We use thermal analysis and simulation to validate our designs and guarantee optimal thermal performance.

Customization Process

Customization Process

  • service1
    Feasibility Analysis and Project
    Initiation
  • service2
    Product Design and Review
  • service3
    Design Validation and Review
  • service4
    Sample Testing
  • service5
    Mass Production
  • service6
    Delivery and Acceptance