Related Case

Industrial Power Solutions Drone AGV Battery

AGV Battery

AutoLogix Systems, established in 2016, is an innovative manufacturer of Automated Guided Vehicles (AGVs) for warehouse and manufacturing environments. As they aimed to revolutionize material handling with more efficient, longer-running, and smarter AGVs, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and intelligent power management for their next-generation AGV fleet.
AGV Case

Application Scenario

Products offer

AGV
AGV-2
AGV-1
AGV-3
AGV
AGV-2
AGV-1
AGV-3
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    Extended Operation Time
    Keep your AGVs running longer and maximize productivity with PKCELL batteries designed for extended operation time.
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    Reliable Performance for Demanding Tasks
    Ensure consistent power and efficient operation, even with heavy loads and continuous use, with our durable and high-quality AGV batteries.
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    Optimized for Automation
    Streamline your automated workflows with our lightweight and compact battery solutions, designed to fit seamlessly into your AGV designs.
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    Enhanced Safety in the Workplace
    Operate your AGVs with confidence knowing our batteries are equipped with advanced safety features to prevent accidents and ensure workplace safety.

You must consider the following information when you want to customize AGV battery

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    Battery Pack
    Related

    Voltage (V):Ensure the battery voltage matches your AGV’s requirements. Common voltages include 24V, 36V, 48V, and 80V.

    Capacity (Ah):A higher Ah rating provides longer runtimes between charges.

    Discharge Rate (C-rating):A higher C-rating allows for greater current draw, supporting heavy payloads and demanding tasks.

    Chemistry:Li-ion batteries are gaining popularity for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

    Cycle Life:Choose a battery with a long cycle life to reduce the need for frequent replacements.

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    AGV
    Specifications

    AGV Type and Payload:Different AGV models have varying voltage and power requirements. Consider the type of AGV (unit load carrier, tugger, forklift AGV) and its payload capacity, as this will influence the battery selection.

    Operating Environment:Will the AGV be used indoors or outdoors? Extreme temperatures, dust, moisture, or harsh chemicals can affect battery performance and lifespan.

    Navigation and Duty Cycle:The complexity of the AGV’s navigation and the frequency of its operation will influence the required battery capacity and discharge rate.

    Charging Infrastructure:Evaluate your charging options (opportunity charging, battery swapping) and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

  • High-Quality Cell Selection
    Expert Cell Selection: Lithium-ion, LiPo, LiFePO4 & More
    Cell Selection

    We offer cell selection expertise across a wide range of lithium chemistries to meet your specific needs:

    1. Lithium-ion (Li-ion): High energy density, versatile for various applications.
    2. Lithium Polymer (LiPo): Lightweight and flexible form factors, ideal for portable devices.
    3. Lithium Iron Phosphate (LiFePO4): Long cycle life and enhanced safety, excellent for demanding and stationary applications.
    4. Other Chemistries: LTO, NMC, etc.
  • Voltage & Capacity Customization
    Tailored V, Ah, C-Rate for your specific needs
    circuit design

    We design battery packs with customized voltage and capacity to precisely match your application’s power requirements. Our expertise includes:

    1. Voltage Range: 12V-72V
    2. Capacity Range: 1A-15A
    3. C Rate: 0.5-5C
  • Advanced BMS Integration
    Optimized Performance & Safety For Device Applications
    BMS

    The Battery Management System (BMS) is the brain of your custom lithium battery pack. We expertly select and integrate BMS solutions tailored to your application, ensuring:

    1. Enhanced Safety: Protection against over-charge, over-discharge, over-current, short circuits, and thermal runaway.
    2. Optimized Performance: Precise voltage and current control, cell balancing for maximum capacity and cycle life.
    3. Data Monitoring & Communication: Optional features like communication protocols (CANBus, SMBus, etc.) for real-time data monitoring and system integration.
  • Robust Protection Circuit Design
    Multi-Layer Protection: Ensuring Battery Longevity & Safety
    BMS

    We implement multi-layered protection circuits to safeguard your custom lithium battery pack and the devices they power. Our protection designs include:

    1. Over-charge and Over-discharge Protection: Preventing cell damage and extending cycle life.
    2. Over-current and Short Circuit Protection: Protecting against electrical faults and ensuring safety.

Customization Process

Customization Process

  • service1
    Feasibility Analysis and Project
    Initiation
  • service2
    Product Design and Review
  • service3
    Design Validation and Review
  • service4
    Sample Testing
  • service5
    Mass Production
  • service6
    Delivery and Acceptance