Related Case

Industrial Power Solutions Drone AGV Battery

AGV Battery

AutoLogix Systems, established in 2016, is an innovative manufacturer of Automated Guided Vehicles (AGVs) for warehouse and manufacturing environments. As they aimed to revolutionize material handling with more efficient, longer-running, and smarter AGVs, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and intelligent power management for their next-generation AGV fleet.
AGV Case

Application Scenario

Products offer

AGV
AGV-2
AGV-1
AGV-3
AGV
AGV-2
AGV-1
AGV-3
  • prod-04
    Extended Operation Time
    Keep your AGVs running longer and maximize productivity with PKCELL batteries designed for extended operation time.
  • prod-03
    Reliable Performance for Demanding Tasks
    Ensure consistent power and efficient operation, even with heavy loads and continuous use, with our durable and high-quality AGV batteries.
  • prod-02
    Optimized for Automation
    Streamline your automated workflows with our lightweight and compact battery solutions, designed to fit seamlessly into your AGV designs.
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    Enhanced Safety in the Workplace
    Operate your AGVs with confidence knowing our batteries are equipped with advanced safety features to prevent accidents and ensure workplace safety.

You must consider the following information when you want to customize AGV battery

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    Battery Pack
    Related

    Voltage (V):Ensure the battery voltage matches your AGV’s requirements. Common voltages include 24V, 36V, 48V, and 80V.

    Capacity (Ah):A higher Ah rating provides longer runtimes between charges.

    Discharge Rate (C-rating):A higher C-rating allows for greater current draw, supporting heavy payloads and demanding tasks.

    Chemistry:Li-ion batteries are gaining popularity for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

    Cycle Life:Choose a battery with a long cycle life to reduce the need for frequent replacements.

  • prod-05
    AGV
    Specifications

    AGV Type and Payload:Different AGV models have varying voltage and power requirements. Consider the type of AGV (unit load carrier, tugger, forklift AGV) and its payload capacity, as this will influence the battery selection.

    Operating Environment:Will the AGV be used indoors or outdoors? Extreme temperatures, dust, moisture, or harsh chemicals can affect battery performance and lifespan.

    Navigation and Duty Cycle:The complexity of the AGV’s navigation and the frequency of its operation will influence the required battery capacity and discharge rate.

    Charging Infrastructure:Evaluate your charging options (opportunity charging, battery swapping) and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

  • Tailored Structural Design
    Seamless Integration With Your Applications
    battery structure design

    We meticulously design the battery pack’s structure to fit your device’s form factor and mounting requirements perfectly. Our structural designs optimize cell arrangement, connection methods, and support structures, considering critical factors like size, shape, weight, strength, and vibration resistance to ensure robust performance in your application.

  • Durable Custom Enclosure Design
    From Lightweight Plastics to Rugged Metal
    Pack Design

    From lightweight plastics to rugged metal housings, we offer diverse material options for your custom battery enclosure. We tailor the enclosure to meet your specific environmental and durability requirements.

    Our designs provide robust protection against:

    • Physical impacts,
    • Vibration,
    • Dust,
    • Water ingress (various IP ratings available).
  • Advanced Thermal Management
    Keeping Your Batteries Performance & Lifespan
    thermal design

    Overheating can severely impact battery life and safety. Our thermal management experts design custom cooling systems to address these challenges. We offer both passive and active cooling strategies, tailored to your application’s power requirements, operating environment, and space constraints. We use thermal analysis and simulation to validate our designs and guarantee optimal thermal performance.

Customization Process

Customization Process

  • service1
    Feasibility Analysis and Project
    Initiation
  • service2
    Product Design and Review
  • service3
    Design Validation and Review
  • service4
    Sample Testing
  • service5
    Mass Production
  • service6
    Delivery and Acceptance