Related Case

Lead-to-Lithium Power solutions Forklift Battery

Forklift Battery

PowerLift Industries, established in 2015, is a forward-thinking manufacturer of electric forklifts for warehousing and logistics operations. As they aimed to revolutionize the material handling industry with high-performance, eco-friendly forklifts, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and smart features for their next-generation forklifts.
forklift

Application Scenario

Products offer

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  • prod-04
    Extended Operation Time
    Keep your operations moving with PKCELL forklift batteries designed for extended runtimes and reduced charging downtime.
  • prod-03
    Reliable Performance for Demanding Tasks
    Ensure consistent power and efficient operation, even with heavy loads and frequent use, with our durable and high-quality forklift batteries.
  • prod-02
    Enhanced Safety in the Workplace
    Operate with confidence knowing our forklift batteries feature advanced safety features and protection systems to prevent accidents and ensure operator safety.
  • prod-01
    Maintenance-Free Convenience
    Focus on your operations, not battery maintenance, with our long-lasting, maintenance-free battery options.

You must consider the following information when you want to customize Forklift battery

  • prod-06
    Battery Pack
    Related

    Voltage (V):Ensure the battery voltage matches your forklift’s requirements. Common voltages include 24V, 36V, 48V, and 80V.

    Capacity (Ah):A higher Ah rating provides longer runtimes between charges.

    Discharge Rate (C-rating):A higher C-rating allows for greater current draw, supporting heavy lifting and rapid acceleration.

    Chemistry:Li-ion batteries are becoming increasingly popular for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

    Cycle Life:Choose a battery with a long cycle life to reduce the need for frequent replacements.

  • prod-05
    Forklift
    Specifications

    Forklift Type and Capacity:Different forklift models have varying voltage and power requirements. Consider the type of forklift (electric rider, narrow aisle, reach truck) and its lifting capacity as this will influence the battery selection.

    Operating Environment:Will the forklift be used indoors or outdoors?  Extreme temperatures, dust, or moisture can affect battery performance and lifespan.

    Usage Intensity and Duty Cycle:How many hours per day will the forklift be in use?  Heavy-duty applications require batteries with higher capacity and discharge rates.

    Charging Infrastructure:Evaluate your charging options and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

  • High-Quality Cell Selection
    Expert Cell Selection: Lithium-ion, LiPo, LiFePO4 & More
    Cell Selection

    We offer cell selection expertise across a wide range of lithium chemistries to meet your specific needs:

    1. Lithium-ion (Li-ion): High energy density, versatile for various applications.
    2. Lithium Polymer (LiPo): Lightweight and flexible form factors, ideal for portable devices.
    3. Lithium Iron Phosphate (LiFePO4): Long cycle life and enhanced safety, excellent for demanding and stationary applications.
    4. Other Chemistries: LTO, NMC, etc.
  • Voltage & Capacity Customization
    Tailored V, Ah, C-Rate for your specific needs
    circuit design

    We design battery packs with customized voltage and capacity to precisely match your application’s power requirements. Our expertise includes:

    1. Voltage Range: 12V-72V
    2. Capacity Range: 1A-15A
    3. C Rate: 0.5-5C
  • Advanced BMS Integration
    Optimized Performance & Safety For Device Applications
    BMS

    The Battery Management System (BMS) is the brain of your custom lithium battery pack. We expertly select and integrate BMS solutions tailored to your application, ensuring:

    1. Enhanced Safety: Protection against over-charge, over-discharge, over-current, short circuits, and thermal runaway.
    2. Optimized Performance: Precise voltage and current control, cell balancing for maximum capacity and cycle life.
    3. Data Monitoring & Communication: Optional features like communication protocols (CANBus, SMBus, etc.) for real-time data monitoring and system integration.
  • Robust Protection Circuit Design
    Multi-Layer Protection: Ensuring Battery Longevity & Safety
    BMS

    We implement multi-layered protection circuits to safeguard your custom lithium battery pack and the devices they power. Our protection designs include:

    1. Over-charge and Over-discharge Protection: Preventing cell damage and extending cycle life.
    2. Over-current and Short Circuit Protection: Protecting against electrical faults and ensuring safety.

Customization Process

Customization Process

  • service1
    Feasibility Analysis and Project
    Initiation
  • service2
    Product Design and Review
  • service3
    Design Validation and Review
  • service4
    Sample Testing
  • service5
    Mass Production
  • service6
    Delivery and Acceptance