Related Case

Lead-to-Lithium Power solutions Forklift Battery

Forklift Battery

PowerLift Industries, established in 2015, is a forward-thinking manufacturer of electric forklifts for warehousing and logistics operations. As they aimed to revolutionize the material handling industry with high-performance, eco-friendly forklifts, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and smart features for their next-generation forklifts.
forklift

Application Scenario

Products offer

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  • prod-04
    Extended Operation Time
    Keep your operations moving with PKCELL forklift batteries designed for extended runtimes and reduced charging downtime.
  • prod-03
    Reliable Performance for Demanding Tasks
    Ensure consistent power and efficient operation, even with heavy loads and frequent use, with our durable and high-quality forklift batteries.
  • prod-02
    Enhanced Safety in the Workplace
    Operate with confidence knowing our forklift batteries feature advanced safety features and protection systems to prevent accidents and ensure operator safety.
  • prod-01
    Maintenance-Free Convenience
    Focus on your operations, not battery maintenance, with our long-lasting, maintenance-free battery options.

You must consider the following information when you want to customize Forklift battery

  • prod-06
    Battery Pack
    Related

    Voltage (V):Ensure the battery voltage matches your forklift’s requirements. Common voltages include 24V, 36V, 48V, and 80V.

    Capacity (Ah):A higher Ah rating provides longer runtimes between charges.

    Discharge Rate (C-rating):A higher C-rating allows for greater current draw, supporting heavy lifting and rapid acceleration.

    Chemistry:Li-ion batteries are becoming increasingly popular for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

    Cycle Life:Choose a battery with a long cycle life to reduce the need for frequent replacements.

  • prod-05
    Forklift
    Specifications

    Forklift Type and Capacity:Different forklift models have varying voltage and power requirements. Consider the type of forklift (electric rider, narrow aisle, reach truck) and its lifting capacity as this will influence the battery selection.

    Operating Environment:Will the forklift be used indoors or outdoors?  Extreme temperatures, dust, or moisture can affect battery performance and lifespan.

    Usage Intensity and Duty Cycle:How many hours per day will the forklift be in use?  Heavy-duty applications require batteries with higher capacity and discharge rates.

    Charging Infrastructure:Evaluate your charging options and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

  • Design Drawings
    design paper

    Including electrical schematics, structural diagrams, and enclosure drawings.

  • Bill of Materials (BOM)
    Battery Pack BOM

    Listing all the materials and components required for the battery pack.

  • Process Documents
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    Describing the battery pack assembly and testing procedures.

Customization Process

Customization Process

  • service1
    Feasibility Analysis and Project
    Initiation
  • service2
    Product Design and Review
  • service3
    Design Validation and Review
  • service4
    Sample Testing
  • service5
    Mass Production
  • service6
    Delivery and Acceptance