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Application Scenario
You must consider the following information when you want to customize Forklift battery
Voltage (V):Ensure the battery voltage matches your forklift’s requirements. Common voltages include 24V, 36V, 48V, and 80V.
Capacity (Ah):A higher Ah rating provides longer runtimes between charges.
Discharge Rate (C-rating):A higher C-rating allows for greater current draw, supporting heavy lifting and rapid acceleration.
Chemistry:Li-ion batteries are becoming increasingly popular for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.
Cycle Life:Choose a battery with a long cycle life to reduce the need for frequent replacements.
Forklift Type and Capacity:Different forklift models have varying voltage and power requirements. Consider the type of forklift (electric rider, narrow aisle, reach truck) and its lifting capacity as this will influence the battery selection.
Operating Environment:Will the forklift be used indoors or outdoors? Extreme temperatures, dust, or moisture can affect battery performance and lifespan.
Usage Intensity and Duty Cycle:How many hours per day will the forklift be in use? Heavy-duty applications require batteries with higher capacity and discharge rates.
Charging Infrastructure:Evaluate your charging options and available charging time to minimize downtime and optimize efficiency.
Custom Lithium Battery Solutions
We meticulously design the battery pack’s structure to fit your device’s form factor and mounting requirements perfectly. Our structural designs optimize cell arrangement, connection methods, and support structures, considering critical factors like size, shape, weight, strength, and vibration resistance to ensure robust performance in your application.
From lightweight plastics to rugged metal housings, we offer diverse material options for your custom battery enclosure. We tailor the enclosure to meet your specific environmental and durability requirements.
Our designs provide robust protection against：
Overheating can severely impact battery life and safety. Our thermal management experts design custom cooling systems to address these challenges. We offer both passive and active cooling strategies, tailored to your application’s power requirements, operating environment, and space constraints. We use thermal analysis and simulation to validate our designs and guarantee optimal thermal performance.
Customization Process
