Pallet Jacks Battery

Pallet jack batteries are the rechargeable power source that drives electric pallet jacks, those handy machines used to lift and move pallets in warehouses, distribution centers, and other material handling environments. These batteries provide the energy needed to raise and lower the forks, as well as propel the pallet jack, enabling efficient and effortless movement of heavy loads.

Pallet Jacks Battery

PowerLift Logistics, founded in 2018, is a dynamic manufacturer of electric pallet jacks for warehouses, distribution centers, and retail environments. As they aimed to revolutionize material handling with more efficient, longer-lasting, and smarter pallet jacks, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and compact design for their next-generation electric pallet jack fleet.

Application Scenario

Products offer

Extended Operation Time

Move more pallets and increase productivity with PKCELL pallet jack batteries designed for extended runtimes.
Reliable Performance for Demanding Loads

Ensure consistent power and efficient operation, even with heavy loads and frequent use, with our durable and high-quality pallet jack batteries.
Lightweight and Compact for Easy Maneuvering

Enhance the maneuverability of your pallet jack with our lightweight and compact battery solutions, making it easier to navigate tight spaces and handle heavy loads.
Fast Charging for Minimal Downtime

Reduce downtime and maximize operational efficiency with our fast-charging battery solutions, keeping your pallet jacks powered up and ready for action.

You must consider the following information when you want to customize Pallet Jacks battery

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Battery Pack
Related

Voltage (V):Ensure the battery voltage matches your pallet jack’s requirements. Common voltages include 12V, 24V, and 36V.

Capacity (Ah): A higher Ah rating provides longer runtimes between charges.Discharge Rate (C-rating): A higher C-rating allows for greater current draw, supporting heavier loads and more frequent use.

Chemistry: Li-ion batteries are gaining popularity for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

Cycle Life: Choose a battery with a long cycle life to reduce the need for frequent replacements.
Pallet Jacks
Specifications

Pallet Jack Type and Capacity:Different pallet jack models have varying voltage and power requirements. Consider the type of pallet jack (manual, electric walkie, rider) and its weight capacity, as this will influence the battery selection.

Operating Environment:Will the pallet jack be used indoors or outdoors? Extreme temperatures, dust, moisture, or harsh chemicals can affect battery performance and lifespan.

Usage Intensity and Duty Cycle: How many hours per day will the pallet jack be in use? Heavy-duty applications with frequent lifting and moving require batteries with higher capacity and discharge rates.

Charging Infrastructure:Evaluate your charging options (opportunity charging, fast charging) and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

High-Quality Cell Selection

Expert Cell Selection: Lithium-ion, LiPo, LiFePO4 & More
We offer cell selection expertise across a wide range of lithium chemistries to meet your specific needs:

Lithium-ion (Li-ion): High energy density, versatile for various applications.

Lithium Polymer (LiPo): Lightweight and flexible form factors, ideal for portable devices.

Lithium Iron Phosphate (LiFePO4): Long cycle life and enhanced safety, excellent for demanding and stationary applications.

Other Chemistries: LTO, NMC, etc.
Voltage & Capacity Customization

Tailored V, Ah, C-Rate for your specific needs
We design battery packs with customized voltage and capacity to precisely match your application’s power requirements. Our expertise includes:

Voltage Range: 12V-72V

Capacity Range: 1A-15A

C Rate: 0.5-5C
Advanced BMS Integration

Optimized Performance & Safety For Device Applications
The Battery Management System (BMS) is the brain of your custom lithium battery pack. We expertly select and integrate BMS solutions tailored to your application, ensuring:

Enhanced Safety: Protection against over-charge, over-discharge, over-current, short circuits, and thermal runaway.

Optimized Performance: Precise voltage and current control, cell balancing for maximum capacity and cycle life.

Data Monitoring & Communication: Optional features like communication protocols (CANBus, SMBus, etc.) for real-time data monitoring and system integration.
Robust Protection Circuit Design

Multi-Layer Protection: Ensuring Battery Longevity & Safety
We implement multi-layered protection circuits to safeguard your custom lithium battery pack and the devices they power. Our protection designs include:

Over-charge and Over-discharge Protection: Preventing cell damage and extending cycle life.

Over-current and Short Circuit Protection: Protecting against electrical faults and ensuring safety.

Customization Process

Feasibility Analysis and Project
Initiation
Product Design and Review
Design Validation and Review
Sample Testing
Mass Production
Delivery and Acceptance