Related Case

Industrial Power Solutions Pallet Jacks Battery

Pallet Jacks Battery

PowerLift Logistics, founded in 2018, is a dynamic manufacturer of electric pallet jacks for warehouses, distribution centers, and retail environments. As they aimed to revolutionize material handling with more efficient, longer-lasting, and smarter pallet jacks, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and compact design for their next-generation electric pallet jack fleet.
Pallet Jacks

Application Scenario

Products offer

Electric pallet jack-1
Electric pallet jack
Electric pallet jack-3
Electric pallet jack-1
Electric pallet jack
Electric pallet jack-3
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    Extended Operation Time
    Move more pallets and increase productivity with PKCELL pallet jack batteries designed for extended runtimes.
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    Reliable Performance for Demanding Loads
    Ensure consistent power and efficient operation, even with heavy loads and frequent use, with our durable and high-quality pallet jack batteries.
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    Lightweight and Compact for Easy Maneuvering
    Enhance the maneuverability of your pallet jack with our lightweight and compact battery solutions, making it easier to navigate tight spaces and handle heavy loads.
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    Fast Charging for Minimal Downtime
    Reduce downtime and maximize operational efficiency with our fast-charging battery solutions, keeping your pallet jacks powered up and ready for action.

You must consider the following information when you want to customize Pallet Jacks battery

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    Battery Pack
    Related

    Voltage (V):Ensure the battery voltage matches your pallet jack’s requirements. Common voltages include 12V, 24V, and 36V.

    Capacity (Ah): A higher Ah rating provides longer runtimes between charges.Discharge Rate (C-rating): A higher C-rating allows for greater current draw, supporting heavier loads and more frequent use.

    Chemistry: Li-ion batteries are gaining popularity for their lighter weight, longer lifespan, and faster charging times compared to traditional lead-acid batteries.

    Cycle Life: Choose a battery with a long cycle life to reduce the need for frequent replacements.

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    Pallet Jacks
    Specifications

    Pallet Jack Type and Capacity:Different pallet jack models have varying voltage and power requirements. Consider the type of pallet jack (manual, electric walkie, rider) and its weight capacity, as this will influence the battery selection.

    Operating Environment:Will the pallet jack be used indoors or outdoors? Extreme temperatures, dust, moisture, or harsh chemicals can affect battery performance and lifespan.

    Usage Intensity and Duty Cycle: How many hours per day will the pallet jack be in use? Heavy-duty applications with frequent lifting and moving require batteries with higher capacity and discharge rates.

    Charging Infrastructure:Evaluate your charging options (opportunity charging, fast charging) and available charging time to minimize downtime and optimize efficiency.

Custom Lithium Battery Solutions

Tailored Services for Your Project

  • Tailored Structural Design
    Seamless Integration With Your Applications
    battery structure design

    We meticulously design the battery pack’s structure to fit your device’s form factor and mounting requirements perfectly. Our structural designs optimize cell arrangement, connection methods, and support structures, considering critical factors like size, shape, weight, strength, and vibration resistance to ensure robust performance in your application.

  • Durable Custom Enclosure Design
    From Lightweight Plastics to Rugged Metal
    Pack Design

    From lightweight plastics to rugged metal housings, we offer diverse material options for your custom battery enclosure. We tailor the enclosure to meet your specific environmental and durability requirements.

    Our designs provide robust protection against:

    • Physical impacts,
    • Vibration,
    • Dust,
    • Water ingress (various IP ratings available).
  • Advanced Thermal Management
    Keeping Your Batteries Performance & Lifespan
    thermal design

    Overheating can severely impact battery life and safety. Our thermal management experts design custom cooling systems to address these challenges. We offer both passive and active cooling strategies, tailored to your application’s power requirements, operating environment, and space constraints. We use thermal analysis and simulation to validate our designs and guarantee optimal thermal performance.

Customization Process

Customization Process

  • service1
    Feasibility Analysis and Project
    Initiation
  • service2
    Product Design and Review
  • service3
    Design Validation and Review
  • service4
    Sample Testing
  • service5
    Mass Production
  • service6
    Delivery and Acceptance